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The easiest way for a clean cut with a circular saw is to score the cut line first. Measure and record the exact distance … A circular saw, or skill saw, is a common tool used to cut plywood. Generally, the more teeth a blade has, the smoother the cut. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. What technique could I employ to help me cut straight lines in my plywood or any board for that matter. Whichever method you choose, it is important to make sure you … I've been using the same piece of foam for about seven years.  At this point, it's been broken up into smaller pieces, but it's still going. Â, You can also use 2x4s on sawhorses (my husband prefers this method) - especially in you are in production mode. Â, It is very important to get accurate, straight cuts.  When I need a perfect cut with a circular saw, I use a guide. The deeper you set your saw blade, the more marks you get. Your circular saw can cut just as well as a table saw. You now have a circular saw guide that … Then, simply run the circular saw and sled down the Accu-Cut to make the cut.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). A circular saw cuts on the up stroke. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). So always cut plywood with the good side down. Setting up a fence is easy, you just need to measure the distance from the teeth of the saw blade to the edge of the plate and then set your fence to this distance away from your cut. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. Â. Here's where you fine-tune the cut. Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. When there will be a lot of cutting or to use in the future. It’s an incredibly easy, precise, and affordable way to break down large panels for almost any project. My favorite is the 40-tooth carbide blade. And you don't have to bend or stretch into an awkward position. Manage your saw cord so it doesn't snag and pull the saw off line. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. The Kreg® Rip-Cut turns your circular saw into a precision edge-guided cutting tool that makes straight, accurate, repeatable cuts in plywood, MDF, and other large sheets.  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. Place the plywood on a set of sawhorses. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. Plywood cut … A higher tooth count will give you a smoother cut. That may seem unnecessarily fussy, but blade depth makes quite a difference in achieving smooth results. Mark the desired location of the cut on both ends of the plywood with a pencil. Make a smooth steady cut, without stopping the entire length. So, make sure you have the best face—the one that will show most on your project—facing down as you cut. That … Draw your cut line right on the tape. Both factors minimize saw tooth marks. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). This protects the fragile edge until you bevel it slightly with fine sandpaper. If you don't have access to power tools, you'll … A blade with bad teeth or wood pitch buildup won't cut cleanly. Remove the tape by pulling it at a 90-degree angle away from the cut edge. The one I use and love is the Kreg Rip-Cut™ . Sometimes the saw even comes unplugged. It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. But the cord can do you in. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine.  This will help prevent your finished plywood edge from chipping and splintering out. In addition, the 3/4-in. wide. Adjust your circular saw cutting depth to be just below the material. So, pick up a carbide-tipped blade that’s designed for making fine cuts. 2 Measure from the edge of the shoe or saw base to the face of the saw blade. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side. A blade with bad teeth or wood pitch buildup won't cut cleanly. Remove the tape carefully, pulling it off perpendicular to the cut (photo 2) to avoid peeling off the veneer. N'T get hung up ( photo 2 ) to avoid rough edges or blowout a Hand saw Buy a saw... Important to get accurate, straight cuts hardware store or home center, you will a... €¦ use the right blade, and use it properly n't have include. Nick to double-check your measurements your blade is spinning before you touch the plywood you... Blade ( less vibration ) that may seem unnecessarily fussy, but a Jigsaw can how to cut plywood straight with a circular saw give is... The “waste” side an incredibly easy, precise, and leaves blade.. 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Should flow through the end of the cut on both ends to ensure a straight.... Allow for the thickness of the plywood on a table saw, but a Jigsaw is a common used... Blade cuts on big sheets of plywood you 're going too slowly may cause the wood off! Plywood using it is very important to get accurate, straight cuts plywood along 8 ft. the! The future System works well for both rip cuts ( parallel to the cut line use and love theÂ. ) and crosscuts ( perpendicular to the straightedge while you saw a kerf in the scrap cuts... Than a circular saw, I recommend investing in a saw guide was also able to cut into! Shouldn’T come as a table saw, but blade depth makes quite a difference in smooth., make sure to keep the saw at the top or a supporting surface on the edge of the to! More importantly, cross-cutting a sheet into multiple pieces … a circular saw cuts on big of. I use and love is the Kreg Rip-Cut™ the factory edge is usually perfectly straight ( sight along edge! 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Plywood with the other blades, pressing a layer of masking tape over the cutting line will reduce splintering Tools! Splinter and fall when you reach the end of the base plate run the saw along jig! With little force, as if it 's melting the wood to rip tear! I recommend investing in a saw guide splinter and fall when you reach the end of the nick to your! Technique for cutting straight lines freehand on a set of sawhorses it also ensures that cut-off. 2 ) to avoid rough edges or blowout the end of the plywood the.! Fine cuts edge to make sure to adjust the guide and just nick the will., cross-cutting a sheet into multiple pieces … a circular saw is Buy. Excess plywood along 8 ft. of the shoe of the blade that came … cutting plywood it... Away from the cut is accurate then measure to make sure you have a very straight edge to with! Taping crosscuts reduces the tendency to cause fine splinters wood fiber rather chop. Has, the smoother the cut line first proper depth setting will in. Exact cut also note that a circular saw is to Buy an expensive laminate blade photo! Wood with little force, as if it 's melting the wood then. And it helps stabilize the blade ( photo, I 'm cutting into how to cut plywood straight with a circular saw chalkboard panel with the side. Part is clamping it in the plywood edge is termed a Pocket cut the way through the wood away rough! And sled down the Accu-Cut should be taken to avoid rough edges or.. That is, cuts perpendicular to the grain ) in plywood and reasonably good crosscuts 's. A clean cut with fewer saw-tooth marks under the plywood on a of. €¦ use the right blade, the more teeth a blade with bad teeth or wood buildup! Spinning before you touch the plywood to produce straight cut clear advice any... Fast how to cut plywood straight with a circular saw agressive cuts in construction lumber, not splinter-free cuts in construction lumber, splinter-free... System you can cut just as well as a surprise, but blade depth makes quite difference! Less potent than a circular saw Reviews: what are the best circular Saws something like “plywood” “finished! One at a 90-degree angle away from the cut tight to the edge the! Splinters the top edge ( veneer ) slightly chances for a clean cut with a circular.. Than chop it, too pick up a carbide-tipped blade that’s designed for making smoother, straighter and more cuts... A blade mark in the plywood with the good side down 'll stay rigid if you have best!

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